Case Studies // Portfolio

Recent Aluminium Projects

Explore our architectural portfolio of recent commercial, residential, and retrofit projects across Ireland and the UK. Witness how precision fabrication meets structural building envelopes.

240m

Continuous Coping Installed

Sandyford, Dublin 18Commercial / Refurbishment

Sandyford Office Park Envelope Upgrade

Complete external envelope upgrade for a multi-tenant commercial office park. The project required custom weathering solutions to seal irregular concrete parapets and provide a unified modern facade appearance.

Aluminium Products Specified:

Cappings & Trims (Parapet Wall Coping) — Secret-fix snap-on parapet coping system to allow silent thermal expansion.

Aluminium Flashings — Custom-folded reveal terminations and Z-flashings for curtain wall boundaries.

Rainwater Goods — PPC box gutters and custom-welded downpipe collector hoppers.

Technical Spec Sheet

■Material: 2.0mm Marine-Grade Aluminium (Grade 5005)
■Finish: Polyester Powder Coating (PPC) Qualicoat Class 1, RAL 7016 Anthracite (Matt)
■System Detail: Secret-fix support brackets with EPDM sliding splice seals
■Certification: EN 1090 certified structural B2B fabrication, CE marked

184

Precision EWI Cills Fitted

Vauxhall, London, UKResidential / EWI Retrofit

Vauxhall Residential Tower Retrofit

High-rise residential block retrofitted with deep Rockwool external wall insulation (EWI). Standard window sills were insufficient due to the 300mm insulation reveal depths. Fabricated and delivered UKCA compliant cills.

Aluminium Products Specified:

Window Cills & Sills (EWI Extended Cills) — Deep-reveal window cills with high-sided welded stop-ends to protect render boundaries.

Window Trims & Corners — Pre-formed welded reveal border trims and shadow gap closures.

Technical Spec Sheet

■Material: 2.0mm Heavy-Duty Aluminium Sheet (Alloy 1050)
■Finish: PPC Qualicoat Class 2, RAL 9005 Jet Black (Matte)
■Reveal Depth: Custom projections from 320mm to 380mm with welded return stop-ends
■Standards: Compliant with UK Building Regulations Part L (Thermal Bridging)

100%

Corrosion Resistance Rating

Cobh, CorkResidential / Coastal Build

Cork Harbour Marine Residences

Coastal residential development exposed to severe salt spray and high wind loads. Specifiers required marine-grade alloys and certified coating processes to prevent premature paint failure or corrosion.

Aluminium Products Specified:

Window Cills & Sills — Standard cills folded with custom fixing flanges for seaside facade window pods.

Cappings & Trims — Pier and boundary pillar cappings to prevent moisture ingress into decorative brickwork.

Technical Spec Sheet

■Material: 2.0mm Marine-Grade Aluminium Alloy 5005 (high corrosion resistance)
■Finish: Qualicoat Seaside Class PPC, RAL 9010 Pure White (Satin)
■Salt Spray Test Rating: 1,000+ hours acetic acid salt spray (AASS) compliant
■Guarantee: 25-Year Marine Environment Finish Warranty

<0.01

Thermal Bridge Psi Value (W/mK)

Mervue, GalwayCommercial / Passive House

Galway Technology & Innovation Hub

State-of-the-art technology facility built to Passive House standards. The building envelope required extreme airtightness and thermal break details to eliminate cold-bridging at structural frame junctions.

Aluminium Products Specified:

Custom Profiles — Bespoke column claddings, thermal-break window pod surrounds, and acoustic isolation trims.

Fascia & Soffit Systems — Micro-ventilated soffit channels and eaves trims to guarantee roofline ventilation.

Technical Spec Sheet

■Material: 2.0mm and 2.5mm Aluminium (Grade 5005)
■Finish: Anodised Natural Bronze (25 Microns architectural grade)
■Thermal Isolation: Integrated high-density polyamide thermal break gaskets
■Tolerances: Precision CNC folded and TIG welded to +/- 0.5mm tolerances

// Estimating & Drafting

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